Over the past five years I’ve spent a lot of time learning the fundamental philosophies of a production system known as lean. I’ve read books and articles, I’ve taken a study tour to see lean in action in Japan. I’ve developed lean guides for business, and coached companies in the theory and implementation. Yet despite all of this, I still consider myself a beginner1.
Most of my lean work has been in relation to the manufacturing sector but the principles can also be applied to healthcare, food preparation, administration, and software development, to name a few. IT has even created further derivations such as kanban and agile.
Toyota is the company that can be credited for originally demonstrating the value of lean through their own Toyota Production System. Implemented with the help of Edward Deming after World War II, the company has embraced the lean philosophy of continuous improvement ever since. The company is now the gold standard with respect to lean implementation.
The theory of lean is much like an onion: there are many layers to it (and implementing it might sometimes make you cry!) Trying to emulate the Toyota Production System at the outset is an effort not worth taking, but any company can do implement some simple elements without too much trouble if they commit.
The best way to start
To get started I recommend following the exact same advice my Grandma used to give:
“a place for everything and everything in its place”
Yes, it’s as easy as that.
This concept represents one of the basic tenets of 5S. 5S is all about keeping things neat and orderly within the context of a lean workplace. Make sure if you take something, use something, or move something, that it gets put back once it has served its purpose. This approach will make it easier for your future self or somebody else to find a thing in the future. It will prevent the need to buy another thing because you couldn’t find the original thing. It will reduce stress and anger when you can’t find the thing you need at the time you need it. Simply make sure everything has a home and that it always lives at home when not in use. Good tip, Grandma.
- In lean of course, maintaining a ‘beginner’s mind’ is a good thing as it keeps you open to new ideas and opportunities for improvement. ↩